MITUTOYO - Profile Projector PH/PJ/PV Series| JSR GROUP

 

 

Projector PH/PJ/PV Series

Each Mitutoyo profile projector is a measuring machine that performs measurements, inspections, and observations efficiently by projecting an image of a test workpiece on the stage onto a viewing screen under accurate magnification.The inherently non-contact measurement method of profile projectors makes this type of instrument highly suitable for measuring small parts that are unmeasurable with general-purpose contact instruments along with easily deformed plastic parts. Profile projectors can also be used to observe the surface profiles of workpieces or inspect minute assemblies with surface illumination. Additionally, a wide selection of accessories allows for measurement and inspection of various workpieces.These machines can be installed and used in a wide range of environments from inspection rooms to manufacturing and processing sites.

Provides reliable measurements in manufacturing site environments.

 PH-3515F

 PJ-PLUS Series

 PJ-H30 Series


PV-5110


PH Series
Screen diameter 350 mm

●  Standard model in the edged tool industry. Perfect forobservation and measurement of cutting tools (end mills, cutters, and tipped saws)

● Equipped with a high-rigidity stage boasting maximum load of 45 kg

● With a horizontal beam design makes  loading/unloading the stage very easy

 PJ Series
 Screen diameter 300 mm

● Available in 2 types: PJ-PLUS (white LED light source) and PJ-H30 (high accuracy)

● Broad lineup of stages for handling minute parts to large workpieces

● Controls centered at the front for  better operability

PV Series
Screen diameter 500 mm

●  Equipped with a large forward-tilted screen

● Perfect for comparative measurements  with enlarged drawings and tracing of projected images

● Recommended for precision and minute parts such as watch and electronic components

 

PH-3515F

Standard in the edged tool industry. Perfect for contour observation and measurement of edged tools (such as end mills, cutters, and tipped saws), screws, springs, and the like. Equipped with a high-rigidity stage with a long stroke of 254×152 mm and a load-carrying capacity of 45 kg, supporting even long, heavy workpieces.

 

 Dimensions

 

Note :  To mount the optional counter (KA-212) and counter stand, approximately  300 mm space is required on the right-hand side of the main unit.

Includes Built-In Twin Fiber Optics to assist with the measure of surface features/defects.

Flexible housing allows the lighting condition  o be easily manipulated for a users ideal lighting situation

 


 

PJ-PLUS

The profile projector that “can be operated intuitively” and also has excellent durability and energy saving performance thanks to the adoption of an “LED illumination source” and  “fan-less cooling system”.  Provides stable dimension and angle measurements in harsher environments, such as manufacturing and processing lines, than can be handled by conventional models.

 

 Features (high durability and energy saving)

 

 Thanks to the LED light source, no worries over lamp burnout

Thanks to the fan-less system, it is much harder for oil mist and dust to enter into the main unit

 

 Observation light source

 

 Stepless illumination adjustment

The conventional 2-step illumination adjustment has been changed to stepless control so the level of illumination can be precisely set to suit the surface texture and color of the workpiece.

 LED (White)

 No color change in projected image with changes in illumination intensity.

 

Color temperature varies significantly with the level of halogen illumination but not so much with LED illumination, so the appearance of the image varies a lot less as the LED level is adjusted. Also, the projected image under LED illumination is sharper and easier on the operator’s eyes which contributes to a reduction in fatigue and therefore more efficient inspection and measurement.

 LED Circular Illuminator for PJ-PLUS

Example of attaching the LED circular illuminator on PJ-PLUS

 

 LED illumination light can emphasize the contrast of projected workpiece images, stereoscopic and sharp observation.
 Projected image can be observed at high color reproducibility; Low power consumption: 17.4W; and long operating life: 30,000 hours.

 Specifications

 

 Dimensions

 

 Features (Operability)

 

 High visibility digital display

Since the digital counter (XY axes and angle) built into all models as standard uses a high-intensity LED and a large character display, it secures high visibility unaffected by the environment. In addition to zero-setting and direction change, the data output of each counter value adopts the highly versatile RS-232C. Resolution: 0.001 mm or 0.0001 in/0.001 mm

 

 Main unit side panel (output connectors)

 

 


 

PJ-H30

High-end model of the profile projector series that realizes the ultimate in bright, sharp projected images. High-rigidity main unit equipped with a linear scale for realizing high-accuracy measurements. 

 

Features (Measuring accuracy)

 

Pursuit of measurement accuracy

The profile projector has to maintain a high level of performance, not only in terms of optical performance, but also comprehensive measurement accuracy. The PJ-H30 Series, which performs not only contour observation and comparative inspection but also two-dimensional measurement with high accuracy, has achieved the above measurement accuracy in all stage sizes.* Having achieved both long-stroke measurement and high accuracy, it is helpful in every measurement setting.
 * Compliant with JIS B 7184, measurement method for each of the XY axes

 

 Features (Bright, beautiful observation)  Features (Maintainability)

 

Also equipped with oblique surface illumination with good color reproducibility as standard

The surface illumination comprises vertical illumination, which goes through the projection lens, and oblique illumination, with changeable angle of illumination emitter, as standard. It is effective in  three-dimensional observation with enhanced color reproducibility.

 Easy-to-replace lamp housing design

Having a halogen lamp burn out during use can cause a lot of trouble. lmmediately after a lamp burns out, it is too hot to be replaced. The PJ-H30 Series has a slide change mechanism, which allows you to change lamps from outside the unit. Therefore, even if the lamp burns out suddenly, you can continue inspection and measurement with no worries (for transmitted illumination only). The housing can be pulled out just by loosening the screw, so it is very easy to replace the lamp. Furthermore, it is safe to pull out the housing since no electricity is flowing.

 

 Features (Operability)

 

 All models equipped with turrets as standard

The turret of the PJ-H30 Series uses low-friction bearings that enable smooth and rapid rotary motion for changing magnification by bringing different projection lenses into the light path. The turret body uses bayonet mounts to aid quick attachment and detachment of lenses.

Quick-release mechanism

 

 Twist roller system  Quick-release handle

A quick-release handle inside the X/Y handle allows you to switch stage feed between extremely coarse and fine traverse movement. Since the stage is completely free floating, it is very convenient when the distance to the next measuring position is large or when you need to return to the reference position swiftly. Since this mechanism has adopted the twist roller system, there is almost no shock in switching, and the feed is smooth.
 Note: Except for PJ-PLUS Series and PH Series.

Stepless illumination adjustment

High visibility digital display

Since the digital counter (XY axes and angle) built into all models as standard uses a high-intensity LED and a large-character display, it secures high visibility unaffected by the environment. In addition to zero-setting and direction change, the data output of each counter value adopts the highly versatile RS-232C. 

 Projection Lens 10X with C mount

The projection lens is equipped with a C mount, therefore a compatible digital camera can be attached. Retrofitting is possible on a Profile Projector (PJ-H). A workpiece can be observed on the large-size projection screen, and the color image can be simultaneously saved on the camera and observed on the monitor.

Specifications

 *1  The magnification accuracy of the camera is not guaranteed.
 *2   Vignetting occurs on the four corners of a camera image under the contour illumination.
 Note 1: Refer to page 10 for operation distance.
 Note 2: The magnification to projection Screen is 10X.

 LED Circular Illuminator for PJ-H30

LED illumination light can emphasize the contrast of projected workpiece images, providing stereoscopic and sharp observations.
Projected image can be observed with high color reproducibility, which is never realized by the existing halogen-type surface illumination. 
Low power consumption: 17.4W; and long operating life: 30,000 hours.

Specifications

 


 

PV-5110

Equipped with a 500 mm forward-tilted screen. Perfect for comparative measurements with enlarged drawings and tracing of projected images. This model supports improvement in efficiency of mass-produced precision part inspections.

 

 Dimensions

Note:  To mount the counter (KA-212) and counter stand, approximately 300 mm space is required on the right-hand side of the main unit.